From the plant floor to the management report — without re-typing.
Manufacturers generate a great deal of data in PLCs, meters and machines, but decisions are often still made from shift reports and spreadsheets. We program and upgrade control systems, connect them to production and energy monitoring, and integrate the result with ERP and planning software.
Common challenges we hear
- Ageing relay panels or obsolete PLCs with little documentation
- Downtime and output recorded by hand at the end of a shift
- Energy cost per product or per line unknown
- Plant data that never reaches ERP, planning or maintenance systems
- Quality and batch records on paper
Applications
Frequently asked questions
How can IoT reduce equipment downtime?
By monitoring run-hours, temperatures, vibration, current and stoppages continuously, so maintenance is scheduled from real condition data and failures are flagged early.
Can production data flow into our ERP?
Yes. Counts, consumption and downtime can be posted to ERP and planning systems automatically through their APIs or integration interfaces. See systems integration.
Do you work with Siemens and Allen-Bradley PLCs?
Yes, along with Schneider and other IEC 61131-3 platforms.
Tell us what’s slowing you down.
Describe the process, the system or the site. We’ll come back with a clear, practical view of what can be automated — and what it would take.